Gas turbine engine component with angled aperture impingement

ABSTRACT

A component for a gas turbine engine according to an exemplary aspect of the present disclosure includes, among other things, a body portion that includes a first wall spaced apart from a second wall. At least one rib extends between the first wall and the second wall and at least one aperture extends through the at least one rib. The at least one aperture is angled relative to a radial axis of the at least one rib.

BACKGROUND

This disclosure relates to a gas turbine engine, and more particularly to a component that includes an impingement aperture that can be angled relative to a radial axis of a rib of the component.

Gas turbine engines typically include a compressor section, a combustor section and a turbine section. In general, during operation, air is pressurized in the compressor section and is mixed with fuel and burned in the combustor section to generate hot combustion gases. The hot combustion gases flow through the turbine section which extracts energy from the hot combustion gases to power the compressor section and other gas turbine engine loads.

Due to exposure to hot combustion gases, numerous components of the gas turbine engine may include cooling circuits that circulate cooling airflow to cool various internal and external surfaces of the components during engine operation. Certain portions of components may be difficult to evenly cool notwithstanding the internal cooling circuits. Uneven cooling can result in drastic temperature gradients that may lead to thermal mechanical fatigue.

SUMMARY

A component for a gas turbine engine according to an exemplary aspect of the present disclosure includes, among other things, a body portion that includes a first wall spaced apart from a second wall. At least one rib extends between the first wall and the second wall and at least one aperture extends through the at least one rib. The at least one aperture is angled relative to a radial axis of the at least one rib.

In a further non-limiting embodiment of the foregoing component, the body portion is an airfoil of one of a blade and a vane.

In a further non-limiting embodiment of either of the foregoing components, the first wall is a suction side wall and the second wall is a pressure side wall of the airfoil.

In a further non-limiting embodiment of any of the foregoing components, the body portion is part of a blade outer air seal (BOAS).

In a further non-limiting embodiment of any of the foregoing components, the components comprise a cooling circuit disposed within the body portion and include at least a first cavity and a second cavity in fluid communication with the first cavity.

In a further non-limiting embodiment of any of the foregoing components, the at least one aperture includes an aspect ratio of between 1:1 and 5:1.

In a further non-limiting embodiment of any of the foregoing components, the at least one aperture is angled in a clockwise direction from a horizontal axis that intersects the radial axis.

In a further non-limiting embodiment of any of the foregoing components, the at least one aperture is angled in a counterclockwise direction from a horizontal axis that intersects the radial axis.

In a further non-limiting embodiment of any of the foregoing components, a first portion of slots are oriented at a first angle relative to the radial axis and a second portion of slots are oriented at a second, different angle relative to the radial axis.

In a further non-limiting embodiment of any of the foregoing components, the at least one rib is positioned within a trailing edge portion of the body portion.

In a further non-limiting embodiment of any of the foregoing components, a width of the at least one aperture is at least 50% of a width of the at least one rib.

In a further non-limiting embodiment of any of the foregoing components, the at least one aperture is angled at a non-perpendicular angle relative to the radial axis.

A gas turbine engine according to an exemplary aspect of the present disclosure includes, among other things, a compressor section, a combustor section in fluid communication with the compressor section, and a turbine section in fluid communication the combustor section. A component is disposed in at least one of the compressor section and the turbine section. The component includes a body portion having a first wall spaced apart from a second wall. At least one rib extends between the first wall and the second wall and at least one aperture extends through the at least one rib. The at least one aperture is angled relative to a radial axis of the at least one rib.

In a further non-limiting embodiment of the foregoing gas turbine engine, the at least one aperture includes an aspect ratio of between 1:1 and 5:1.

In a further non-limiting embodiment of either of the foregoing gas turbine engines, the at least one aperture is angled at a non-perpendicular angle relative to the radial axis.

In a further non-limiting embodiment of any of the foregoing gas turbine engines, a first portion of slots are oriented at a first angle relative to the radial axis and a second portion of slots are oriented at a second, different angle relative to the radial axis.

A method of providing a component for a gas turbine engine according to another exemplary aspect of the present disclosure includes, among other things, communicating cooling airflow into a cooling circuit disposed inside of the component. The cooling circuit includes a first cavity, a second cavity and a rib between the first cavity and the second cavity that communicates the cooling airflow from the first cavity into the second cavity through an aperture that extends through the rib. The aperture is angled relative to a radial axis of the rib.

In a further non-limiting embodiment of the foregoing method, the cooling airflow that is communicated through the aperture impinges upon an interior surface of a wall of the component.

In a further non-limiting embodiment of either of the foregoing methods, the rib includes a first portion of slots oriented at a first angle relative to the radial axis and a second portion of slots oriented at a second, different angle relative to the radial axis such that the cooling airflow that is communicated through the first portion of slots impinges on an interior surface of a first wall and the cooling airflow that is communicated through the second portion of slots impinges upon an interior surface of a second wall of the component.

The various features and advantages of this disclosure will become apparent to those skilled in the art from the following detailed description. The drawings that accompany the detailed description can be briefly described as follows.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a schematic, cross-sectional view of a gas turbine engine.

FIG. 2 illustrates a component that can be incorporated into a gas turbine engine.

FIG. 3 illustrates a cross-sectional view of a component, such as the component of FIG. 2.

FIG. 4 illustrates another cross-sectional view of a portion of a component.

FIG. 5 illustrates a cross-sectional view through Section A-A of FIG. 4.

FIG. 6 illustrates a cross-sectional view through Section B-B of FIG. 4.

FIG. 7 illustrates an exemplary arrangement of impingement slots that can be incorporated into a gas turbine engine component.

FIG. 8 illustrates another exemplary arrangement of impingement slots that can be incorporated into a gas turbine engine component.

DETAILED DESCRIPTION

FIG. 1 schematically illustrates a gas turbine engine 20. The exemplary gas turbine engine 20 is a two-spool turbofan engine that generally incorporates a fan section 22, a compressor section 24, a combustor section 26 and a turbine section 28. Alternative engines might include an augmenter section (not shown) among other systems for features. The fan section 22 drives air along a bypass flow path B, while the compressor section 24 drives air along a core flow path C for compression and communication into the combustor section 26. The hot combustion gases generated in the combustor section 26 are expanded through the turbine section 28. Although depicted as a turbofan gas turbine engine in the disclosed non-limiting embodiment, it should be understood that the concepts described herein are not limited to turbofan engines and these teachings could extend to other types of engines, including but not limited to, three-spool engine architectures.

The gas turbine engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine centerline longitudinal axis A. The low speed spool 30 and the high speed spool 32 may be mounted relative to an engine static structure 33 via several bearing systems 31. It should be understood that other bearing systems 31 may alternatively or additionally be provided.

The low speed spool 30 generally includes an inner shaft 34 that interconnects a fan 36, a low pressure compressor 38 and a low pressure turbine 39. The inner shaft 34 can be connected to the fan 36 through a geared architecture 45 to drive the fan 36 at a lower speed than the low speed spool 30. The high speed spool 32 includes an outer shaft 35 that interconnects a high pressure compressor 37 and a high pressure turbine 40. In this embodiment, the inner shaft 34 and the outer shaft 35 are supported at various axial locations by bearing systems 31 positioned within the engine static structure 33.

A combustor 42 is arranged between the high pressure compressor 37 and the high pressure turbine 40. A mid-turbine frame 44 may be arranged generally between the high pressure turbine 40 and the low pressure turbine 39. The mid-turbine frame 44 can support one or more bearing systems 31 of the turbine section 28. The mid-turbine frame 44 may include one or more airfoils 46 that extend within the core flow path C.

The inner shaft 34 and the outer shaft 35 are concentric and rotate via the bearing systems 31 about the engine centerline longitudinal axis A, which is co-linear with their longitudinal axes. The core airflow is compressed by the low pressure compressor 38 and the high pressure compressor 37, is mixed with fuel and burned in the combustor 42, and is then expanded over the high pressure turbine 40 and the low pressure turbine 39. The high pressure turbine 40 and the low pressure turbine 39 rotationally drive the respective high speed spool 32 and the low speed spool 30 in response to the expansion.

The pressure ratio of the low pressure turbine 39 can be pressure measured prior to the inlet of the low pressure turbine 39 as related to the pressure at the outlet of the low pressure turbine 39 and prior to an exhaust nozzle of the gas turbine engine 20. In one non-limiting embodiment, the bypass ratio of the gas turbine engine 20 is greater than about ten (10:1), the fan diameter is significantly larger than that of the low pressure compressor 38, and the low pressure turbine 39 has a pressure ratio that is greater than about five (5:1). It should be understood, however, that the above parameters are only exemplary of one embodiment of a geared architecture engine and that the present disclosure is applicable to other gas turbine engines, including direct drive turbofans.

In this embodiment of the exemplary gas turbine engine 20, a significant amount of thrust is provided by the bypass flow path B due to the high bypass ratio. The fan section 22 of the gas turbine engine 20 is designed for a particular flight condition—typically cruise at about 0.8 Mach and about 35,000 feet. This flight condition, with the gas turbine engine 20 at its best fuel consumption, is also known as bucket cruise Thrust Specific Fuel Consumption (TSFC). TSFC is an industry standard parameter of fuel consumption per unit of thrust.

Fan Pressure Ratio is the pressure ratio across a blade of the fan section 22 without the use of a Fan Exit Guide Vane system. The low Fan Pressure Ratio according to one non-limiting embodiment of the example gas turbine engine 20 is less than 1.45. Low Corrected Fan Tip Speed is the actual fan tip speed divided by an industry standard temperature correction of [(Tram ° R)/(518.7° R)]^(0.5), where T represents the ambient temperature in degrees Rankine. The Low Corrected Fan Tip Speed according to one non-limiting embodiment of the example gas turbine engine 20 is less than about 1150 fps (351 m/s).

Each of the compressor section 24 and the turbine section 28 may include alternating rows of rotor assemblies and vane assemblies (shown schematically) that carry airfoils that extend into the core flow path C. For example, the rotor assemblies can carry a plurality of rotating blades 25, while each vane assembly can carry a plurality of vanes 27 that extend into the core flow path C. The blades 25 of the rotor assemblies create or extract energy (in the form of pressure) from the core airflow that is communicated through the gas turbine engine 20 along the core flow path C. The vanes 27 of the vane assemblies direct the core airflow to the blades 25 to either add or extract energy.

Various components of a gas turbine engine 20, including but not limited to the airfoils of the blades 25 and the vanes 27 of the compressor section 24 and the turbine section 28, may be subjected to repetitive thermal cycling under widely ranging temperatures and pressures. The hardware of the turbine section 28 is particularly subjected to relatively extreme operating conditions. Therefore, some components may require internal cooling circuits for cooling the parts during engine operation. Example cooling circuits that include features such as angled impingement slots are discussed below.

FIGS. 2 and 3 illustrate a component 50 that can be incorporated into a gas turbine engine, such as the gas turbine engine 20 of FIG. 1. The component 50 includes a body portion 52 that axially extends between a leading edge portion 54 and a trailing edge portion 56. The body portion 52 also includes a first wall 58 (e.g., a pressure side wall) and a second wall 60 (e.g., a suction side wall) that are spaced apart from one another and that join at each of the leading edge portion 54 and the trailing edge portion 56.

In this embodiment, the body portion 52 is representative of an airfoil. For example, the body portion 52 could be an airfoil that extends between inner and outer platforms (not shown) where the component 50 is a vane, or could extend from platform and root portions (also not shown) where the component 50 is a blade. Alternatively, the component 50 could be a non-airfoil component, including but not limited to, a blade outer air seal (BOAS), a combustor liner, a turbine exhaust case liner, or any other part that may require dedicated cooling.

A gas path 62 is communicated axially downstream through the gas turbine engine 20 along the core flow path C in a direction that extends from the leading edge portion 54 toward the trailing edge portion 56 of the body portion 52. The gas path 62 represents the communication of core airflow along the core flow path C (see FIG. 1). The body portion 52 may extend radially across a span S.

A cooling circuit 64 may be disposed inside of the body portion 52 for cooling the internal and external surfaces of the component 50. For example, the first wall 58 and the second wall 60 include interior surfaces 55 as well as exterior surfaces 57 (i.e., gas path surfaces). The interior surfaces 55 are remote from the gas path 62 and establish portions of the cooling circuit 64, whereas the exterior surfaces 57 are positioned within the gas path 62.

The cooling circuit 64 can also include one or more cavities 72 that may extend radially, axially and/or circumferentially inside of the body portion 52 to establish cooling passages for receiving a cooling airflow 68 to cool the component 50. The cooling airflow 68 may be communicated into one or more of the cavities 72 from an airflow source 70 that is external to the component 50.

The cooling airflow 68 is generally of a lower temperature than the airflow of the gas path 62 that is communicated across the body portion 52. In one particular embodiment, the cooling airflow 68 is a bleed airflow that can be sourced from the compressor section 24 or any other portion of the gas turbine engine 20 that is upstream from the component 50. The cooling airflow 68 can be circulated through the cooling circuit 64 to transfer thermal energy from the component 50 to the cooling airflow 68 thereby cooling the internal and external surfaces of the component 50.

In this embodiment, the exemplary cooling circuit 64 includes a first cavity 72A (i.e., a leading edge cavity that can include an impingement cavity portion 72F), a second cavity 72B (i.e., a first intermediate cavity), a third cavity 72C (i.e., a second intermediate cavity), a fourth cavity 72D (i.e., a third intermediate cavity), and a fifth cavity 72E (i.e., a trailing edge cavity). However, the cooling circuit 64 could alternatively include a greater or fewer number of cavities. The cavities 72A, 72B, 72C, 72D, 72E and 72F can communicate the cooling airflow 68 through the cooling circuit 64, including along a serpentine path, to cool the body portion 52. In other words, the cavities 72A through 72F may be in fluid communication with one another in order to circulate the cooling airflow 68 throughout the cooling circuit 64.

Ribs 74 may extend between the first wall 58 and the second wall 60 of the body portion 52. In this particular embodiment, a first rib 74A is positioned between the first cavity 72A and the second cavity 72B, a second rib 74B is positioned between the second cavity 72B and the third cavity 72C, a third rib 74C is positioned between the third cavity 72C and the fourth cavity 72D and a fourth rib 74D is positioned between the fourth cavity 72D and the fifth cavity 72E.

As discussed in greater detail below, one or more of the ribs 74A, 74B, 74C and 74D can include at least one aperture (i.e., an opening, slot or other elongated opening) 80 that extends through the rib 74. In this embodiment, the ribs 74C and 74D, which are positioned near the trailing edge portion 56, include one or more slots 80. However, other configurations are also contemplated. The cooling airflow 68 can crossover between adjacent cavities 72 through the slots 80 in order to impinge upon portions of the interior surfaces 55 of the first wall 58 and/or second wall 60 of the body portion 52.

FIG. 4 illustrates a portion of a cooling circuit 64 that can be disposed inside of the component 50. In this particular embodiment, the portion of the cooling circuit 64 that is disposed within the trailing edge portion 56 of the component 50 is illustrated. Cooling airflow 68 from the cavity 72C can crossover into the adjacent cavity 72D through the slots 80 that extend through the rib 74C. In other words, the cavities 72C and 72D are in fluid communication with one another by virtue of the slots 80. Similarly, the cavity 72D is in fluid communication with the cavity 72E via one or more slots 80 that extend through the rib 74D. The cooling airflow 68 may be expelled from the cooling circuit 64 into the gas path 62 through the cavity 72E (i.e., the trailing edge cavity).

The ribs 74C and 74D of this embodiment extend in the radial direction RD. In one embodiment, the ribs 74C and 74D extend radially across the span S of the body portion 52 (see FIG. 2).

FIG. 5 illustrates a rib 74 having an exemplary arrangement of slots 80 that can be incorporated into the body portion 52 of the component 50. The rib 74 extends along a radial axis RA. A plurality of slots 80 may extend through the rib 74; however, the number of slots 80 incorporated into the rib 74 is not intended to be limiting. In this embodiment, the slots 80 are each oriented at an angle α relative to the radial axis RA of the rib 74. The angle α could be between 40 degrees and 50 degrees, in one embodiment. The slots 80 may be oriented in a clockwise direction CW relative to a horizontal axis HA that intersects (and is generally perpendicular to) the radial axis RA. In another embodiment, at least one of the slots 80 is angled at a non-perpendicular angle α relative to the radial axis RA.

The slots 80 may also define an aspect ratio (i.e., the ratio of the width W of the aperture 80 relative to the height H of the aperture 80). In one embodiment, the aspect ratio of each aperture 80 is 1:1. In another embodiment, the aspect ratio of each aperture 80 is 5:1. In yet another embodiment, the aspect ratio of each aperture 80 is between 1:1 and 5:1. The aspect ratio could vary depending on design specific parameters including but not limited the cooling requirement of the component 50. In one non-limiting embodiment, the width W of the aperture 80 is at least 50% of a width W2 of the rib 74.

Referring to FIG. 6, the cooling airflow 68 that can be communicated through the slots 80 can impinge upon the interior surface 55 of a cavity 72 (cavity 72D in this example although the slots 80 can be incorporated into any cavity). In this embodiment, the cooling airflow 68 is communicated at a transverse angle relative to the gas path 62. The cooling airflow 68 can be communicated through the slots 80 at a relatively high velocity to maximize heat transfer and provide maximum coverage area for impingement cooling the interior surface 55. For example, by communicating the cooling airflow 68 through the angled slots 80, the cooling airflow 68 may impinge upon an entire axial span of the interior surface 55 of the cavity 72. In this embodiment, the cooling airflow 68 impinges upon the second wall 60 (i.e., the suction side wall) at the trailing edge portion 56 of the component 50.

The cooling airflow 68 can also be communicated to impinge upon other portions of the component 50, such as the first wall 58 (pressure side wall), for example. FIG. 7 illustrates another arrangement of slots 180 that can be incorporated into a rib 174 of a body portion 52 of a component 50 for achieving such impingement. The rib 174 extends along a radial axis RA. One or more slots 180 may extend through the rib 174. In this embodiment, the slots 180 are angled relative to the radial axis RA of the rib 174. For example, the slots 180 may be oriented in a counterclockwise direction CC relative to a horizontal axis HA that intersects the radial axis RA. This arrangement may be particularly effective for cooling the interior surfaces 55 of the first wall 58 rather than the second wall 60, for example. The slots 180 may be angled non-perpendicularly relative to the radial axis RA.

FIG. 8 illustrates yet another exemplary arrangement of slots 280 that can be incorporated into a rib 274 of a body portion 52 of a component 50. This particular arrangement may be effective for simultaneously cooling both the first wall 58 and the second wall 60. In other words, the slots 280 can be positioned such that cooling airflow 68 can impinge upon different radial portions of the interior surface 55 at a single axial location of the component 50.

In one embodiment, the rib 274 can include a plurality of slots 280 that are angled at different angles relative to the radial axis RA. For example, in this embodiment, a first portion of slots 280A are oriented at a first angle α1 relative to the radial axis RA and a second portion of slots 280B are oriented at a second, different angle α2 relative to the radial axis RA. Cooling airflow 68 communicated through the first portion of slots 280A can impinge on the second wall 60 and cooling airflow 68 communicated through the second portion of slots 280B can impinge on the first wall 58.

Although the different non-limiting embodiments are illustrated as having specific components, the embodiments of this disclosure are not limited to those particular combinations. It is possible to use some of the components or features from any of the non-limiting embodiments in combination with features or components from any of the other non-limiting embodiments.

It should be understood that like reference numerals identify corresponding or similar elements throughout the several drawings. It should also be understood that although a particular component arrangement is disclosed and illustrated in these exemplary embodiments, other arrangements could also benefit from the teachings of this disclosure.

The foregoing description shall be interpreted as illustrative and not in any limiting sense. A worker of ordinary skill in the art would understand that certain modifications could come within the scope of this disclosure. For these reasons, the following claims should be studied to determine the true scope and content of this disclosure. 

What is claimed is:
 1. A component for a gas turbine engine, comprising: a body portion that includes a first wall spaced apart from a second wall; at least one rib that extends between said first wall and said second wall; and at least one aperture that extends through said at least one rib, wherein said at least one aperture is angled relative to a radial axis of said at least one rib.
 2. The component as recited in claim 1, wherein said body portion is an airfoil of one of a blade and a vane.
 3. The component as recited in claim 2, wherein said first wall is a suction side wall and said second wall is a pressure side wall of said airfoil.
 4. The component as recited in claim 1, wherein said body portion is part of a blade outer air seal (BOAS).
 5. The component as recited in claim 1, comprising a cooling circuit disposed within said body portion and including at least a first cavity and a second cavity in fluid communication with said first cavity.
 6. The component as recited in claim 1, wherein said at least one aperture includes an aspect ratio of between 1:1 and 5:1.
 7. The component as recited in claim 1, wherein said at least one aperture is angled in a clockwise direction from a horizontal axis that intersects said radial axis.
 8. The component as recited in claim 1, wherein said at least one aperture is angled in a counterclockwise direction from a horizontal axis that intersects said radial axis.
 9. The component as recited in claim 1, comprising a first portion of slots oriented at a first angle relative to said radial axis and a second portion of slots oriented at a second, different angle relative to said radial axis.
 10. The component as recited in claim 1, wherein said at least one rib is positioned within a trailing edge portion of said body portion.
 11. The component as recited in claim 1, wherein a width of said at least one aperture is at least 50% of a width of said at least one rib.
 12. The component as recited in claim 1, wherein said at least one aperture is angled at a non-perpendicular angle relative to said radial axis.
 13. A gas turbine engine, comprising: a compressor section; a combustor section in fluid communication with said compressor section; a turbine section in fluid communication said combustor section; a component disposed in at least one of said compressor section and said turbine section, wherein said component includes a body portion having a first wall spaced apart from a second wall; at least one rib that extends between said first wall and said second wall; and at least one aperture that extends through said at least one rib, wherein said at least one aperture is angled relative to a radial axis of said at least one rib.
 14. The gas turbine engine as recited in claim 13, wherein said at least one aperture includes an aspect ratio of between 1:1 and 5:1.
 15. The gas turbine engine as recited in claim 13, wherein said at least one aperture is angled at a non-perpendicular angle relative to said radial axis.
 16. The gas turbine engine as recited in claim 13, comprising a first portion of slots oriented at a first angle relative to said radial axis and a second portion of slots oriented at a second, different angle relative to said radial axis.
 17. A method of providing a component for a gas turbine engine, comprising the steps of: communicating cooling airflow into a cooling circuit disposed inside of the component, wherein the cooling circuit includes a first cavity, a second cavity and a rib between the first cavity and the second cavity; communicating the cooling airflow from the first cavity into the second cavity through an aperture that extends through the rib, wherein the aperture is angled relative to a radial axis of the rib.
 18. The method as recited in claim 17, wherein the cooling airflow that is communicated through the aperture impinges upon an interior surface of a wall of the component.
 19. The method as recited in claim 17, wherein the rib includes a first portion of slots oriented at a first angle relative to the radial axis and a second portion of slots oriented at a second, different angle relative to the radial axis such that the cooling airflow that is communicated through the first portion of slots impinges on an interior surface of a first wall and the cooling airflow that is communicated through the second portion of slots impinges upon an interior surface of a second wall of the component. 